12/23/08

After trying the latest bars, I tried another set, and finally came back to the originals. I had to braze them on as the stem bolt through them was hardly enough. That's okay - I like the look a lot better this way - it's more of a cast look. I scuffed the bars with emery cloth to get rid of that new chrome look. 1" bars are difficult to come by unless you are looking at modern metric or Harley stuff. The new problem will be fabricating an internal throttle. Cheap and expensive 1" versions are readily available but the only 7/8" option would be the Honda CT-70 Monkey Bike throttle, which would work and is often used for Brit chops, etc., but which might be a bit sloppy. We'll see what I come up with. I also plug welded the bottom bracket bearing insert for the "countershaft". I will cut the remainder of the jackshaft once the chainline is determined for sure. The wheels arrived yesterday and I finally got a look at them this morning. They are plenty strong but will add a challenge, which I was anticipating, of making a sprocket carrier. I will likely use the existing freewheel cog, turn off the teeth and make a carrier of that. The chainline along the right side is close and looks like it will work with this idea.