10/25/08
Mounted the engine. A neighbor came over and we started it with the engine in the frame last weekend. It ran well.
Still have to configure the jackshaft and Comet 40 series convertor. I'm a little disappointed that the motor is so wide but unless I scrap the twin idea, radically shift the motor, or put a smaller go cart clutch on there I will have to live with it. A buddy reminded me that it isn't really a close replica other than the overall shape/concept and he's right. It's the challenge of making it all work together with the Cyclone primarily as an inspiration. There are many things I would change already if trying to make it more accurate. I battled the idea of scrapping the frame and making a new more accurate one with better proportions to the 26" wheels but, come on, I would never finish it. I'll save those lessons for the next one!
I did a little smoothing of the main tube intersections and added the spring perch/rear brake bellcrank mount to the bottom bracket/seat tube. This will act as more of a gusset than anything else. I've seen this perch on all Cyclone street bikes and BTRs and the only one that is without the perch is the Cyclone BTR that recently sold for over $500,000! I found the article that mentioned it's provenance and that, although very original, the rear end had been rebuilt at some point. The lack of the rear spring perch on this popularly photographed BTR had confused me until that explanation - it was unused so simply left off the rebuilt rear triangle.
The seat was formed by bending plywood(original Mesenger seats had plywood bases) using the kerfing method. It isn't complete by any means as I will shape it before padding and covering it. I just wanted to see if it added to the lines of the bike. I have yet to see a bicycle seat that looked right and Mesenger repros are $500. I might spend that if building a full sized 28" wheel frame but don't want to drift from the DIY feel of the project....